DQ860HA Stepper Motor Driver – 7.2A - Cover Expand

DQ860HA Stepper Motor Driver – 7.2A

9MDTM860HA

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The DQ860HA Stepper Motor Driver is a 2-phase hybrid stepping motor driver made with smooth operation, low noise and low heat for 3D Printers and CNC Projects.

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To utilize the wonders of quality Stepper Motors for your Tinkerer Projects, you will need something to drive that magical smoke into them. Stepper Motor Drivers are the regulators behind the curtain and this beefy DQ860HA Stepper Motor Driver is a powerful 2-phase hybrid stepping motor driver with up to 7.2A peak. Whether operated from a dedicated CNC Controller Board, or simply from a little microcontroller like an Arduino Board, the DQ860HA Stepper Motor Driver is the device to convert pulse signals from a controller into motor motion and achieve precise positioning for high voltage Stepper Motors.

Built to offer smooth operation with low noise and low heat, these DQ860HA Stepper Motor Drivers feature micro stepping up to 1/256th step. Although not incredibly fast, these motor drivers have an impressive precision that is ideal for the use in 3D Printers, laser cutting machines, and other automated CNC Projects. The DQ860HA Stepper Motor Driver also features the latest 32-bit digital processing technology in which its advanced control algorithms are capable of converting variable currents and frequency.

The DQ860HA Stepper Motor Driver comes with an automatic anti-overheating mechanism called a semi-flow function, in which it reduces the current of the circuit to 70% when no signals have been received for 500ms. Additionally, it is recommended to leave about 20mm of space around the unit clear, so as to ensure efficient heat dispersion and to avoid heat-related problems.

The DQ860HA has been designed to work perfectly with the NEMA17, NEMA23, NEMA34, and NEMA42 stepper motors.

DQ860HA Stepper Motor Driver - Technical Specifications:

  • Brand                                                        

– Wantai

  • Model

– DQ860HA

  • Input Voltage       

– 24 to 110V DC, or 18 to 80V AC

  • Output Current

– 2.1A to 7.2A Peak

  • Signal Current

– 7 to 20mA

  • Pulse Frequency

– 0 to 100KHz

  • MicroSteps

– 16

  • Overheating Protection

– Semi-Flow function reduces output current to 70%

  • Short Circuit Protection

– Overvoltage; Under-voltage; Overcurrent

  • Additional Features

– Low heat generation

– Low motor vibration

– Optional Idle-Current Reduction

– Smooth operation and low noise

– Built-in micro-segmentation

– Integrated parameter power-on auto-tuning function

  • Working Environment

– 0°C to 70°C

– Avoid dust and corrosive gas

  • Storage Temperature

– -20°C to +80°C

– Avoid direct sunlight

  • Weight

– 500g

  • Dimensions

– 15 x 11 x 5.5cm

 

Connector Pin Assignments and Descriptions:

PIN FUNCTION

DETAILS

Enable Signal

EN- | EN+

EN- is the Negative of the Enable Input – Cathode

EN+ is the Positive of the Enable Input – Anode

DIR Signal

DIR- | DIR+

DIR- is the Negative of Direction Input – Cathode

DIR+ is the Positive of Direction Input – Anode

Pulse Signal

PUL- | PUL+

PUL- is the Negative of Pulse Input – Cathode

PUL+ is the Positive of Pulse Input – Anode

Motor Coil A

A+ | A-

A+ is the Positive Connection – Anode

A- is the Negative Connection – Cathode

Motor Coil B

B+ | B-

B+ is the Positive Connection – Anode

B- is the Negative Connection – Cathode

Power Supply

GND | VCC

+V: Power supply, 24 to 110V DC or 18 to 80V AC

Including voltage fluctuation and EMF voltage

Power Input

AC | AC

Standard Power Terminals – 18 to 80V AC

First AC port is positive, and second AC port is negative

 

DIP Pins SW1 to SW3: DIP Switch Settings Chart

Each different type of motor will have different current input requirements, which is why the SW1, SW2 and SW3 DIP switches are designed to adjust output current. When setting these, try to accommodate your motors’ requirements as closely as possible.

SW1

ON

OFF

ON

OFF

ON

OFF

ON

OFF

SW2

ON

ON

OFF

OFF

ON

ON

OFF

OFF

SW3

ON

ON

ON

ON

OFF

OFF

OFF

OFF

PEAK(A)

Default[2.0A]

3.08A

3.77A

4.45A

5.14A

5.83A

6.52A

7.20A

RMS(A)

Default[2.0A]

2.57A

3.14A

3.71A

4.28A

4.86A

5.43A

6.00A

 

SW4: The quiescent current can be set by the SW4 dial switch. OFF means that the quiescent current is set to half of the dynamic current. ON means that the quiescent current is the same as the dynamic current.

DIP Pins SW5 to SW8: Microsteps Settings Chart:

Micro step resolution is set by SW5, SW6, SW7, and SW8 on the DQ860HA Stepper Motor Driver. From its 16 microsteps, this driver features up to 1/256th step. The last four DIP switches define the amount of steps that the motor must take per revolution, and essentially dictates the speed and torque as well. The following chart shows all the options available and what settings SW5, SW6, SW7, and SW8 need to be in to achieve desired revolutions-per-minute.

RPM

400

800

1600

3200

6400

12800

25600

51200

1000

2000

4000

5000

8000

10000

20000

40000

SW5

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

SW6

ON

ON

OFF

OFF

ON

ON

OFF

OFF

ON

ON

OFF

OFF

ON

ON

OFF

OFF

SW7

ON

ON

ON

ON

OFF

OFF

OFF

OFF

ON

ON

ON

ON

OFF

OFF

OFF

OFF

SW8

ON

ON

ON

ON

ON

ON

ON

ON

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

 

DQ860HA Stepper Motor Driver Troubleshooting Chart

If you experience any problems relating to the DQ860HA Stepper Motor Driver, refer to this basic troubleshooting chart. It lists some of the most common problems, as well as possible solutions. If you still can’t figure out what the problem may be, however, contact us at DIYElectronics for friendly and insightful customer service.

Alarm Indicator

Reasons

Measures

LED off turn

Wrong connection for power

Check wiring of power

Low-voltages for power

Enlarge voltage of power

Motor doesn’t run, without holding torque

Wrong connection of stepper motor

Correct its wiring

RESET signal is  effective when offline

Make RESET ineffective

Motor doesn’t run, but maintains holding torque

Without input pulse signal

Adjust PMW & signal level

Motor runs wrong direction

Wrong wires’ connection

Change connection for any of 2 wires

Wrong input direction signal

Change direction setting

Motor’s holding torque is too small

Too small relative to current setting

Correct rated current setting

Acceleration is too fast

Reduce the acceleration

Motor stalls

Rule out mechanical failure

Driver does not match with the motor

Change a suitable driver

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DQ860HA Stepper Motor Driver – 7.2A

DQ860HA Stepper Motor Driver – 7.2A